Hey Ray, thanks for the advice, self tought my self, some days I'm great, other days, you'd swear it is my first time, but I think you hit it on the head when you talk about the "clicker welder" I have a tip brand welder with dual rocker switches for voltages (4 to choose from), no ability to fine tune. I went in on a 50/50 deal with my stepdad on the welder when I was a kid he picked it out. Also I think my 120Vac feed in the garage varies enough from day to day, that what worked one day, won't work the next. As for clean surfaces I know that it has to be clean. As for gas pressure, I may be running a little low.
Wow you pay a lot for argosheild, I did too when I got it from AGA at $30 bucks a pop now I go to a place called Praxair $10 for a fill
but I think the company is local only not possitive on that. Would you happen to have the wiring diagram for your welder? I'm thinking I might be able to get a dial voltage control, and replace my rocker switches, since I work in an electric systems controls shop I think I could pull it off. The sad thing is we put chart recorders together for Miller Electric (just across town) for there pipe welding systems, and don't own one of there welders.