Hey guys. I got a PM from a fellow member asking for input on converting to an all S10 BJ conversion. I responded with more information than I expected. I thought maybe others could use the information:
The things I'd have done differently were:
Get that ubmachine ball joint sleeve. (I actually cut out the stock S10 sleeve and welded that in.) and weld the LBJ centerline inboard about 1/4" from the stock LBJ centerline.
On the UBJ: it's hard to keep this at centerline to the stock BJ but push it out as far as you can within reason. The natural position of the S10 BJ will put it inboard about 1/8" exacerbating the camber issue. My point is, if the front edge of the BJ hangs off the edge a little it will be fine as long as the main hole is flat all the way around, and the four retainer bolts have flat surfaces to fit to. If that doesn't make sense let me know. I think it will when you put your hands directly on the UCAs.
The last thing on the UCAs: Try to move the new mount location back as far as you can too. GM set up these cars (Vega) to be as easy to drive as possible while keeping manufacture cost as low as possible. They used a manual steering boxes and put the caster damn near 0ยบ. This made steering easier but really scary at high speed. I don't think they thought people like us would get our hands on them. This may not be as big an issue with my later cousins but I suspect the '75 Monza will still have this setup.
Just get things as close as you can. There is some adjustment in the suspension to take up the inconsistency but it's better to try to keep the geometry as even as possible. I don't think jigs are necessary the likelihood is you'll do better than the factory did.
Some more obvious advice, use a quality welder with a CO2/Argon gas shield. (You probably already know that but just in case) I actually bought a lower price point Miller MIG (It's called Hobart, it's made by Miller). It wasn't cheap but I've used it a lot! In the end it was worth the money.
Thanks for asking about it. It was fun to write about. I'm really glad someone will be able to benefit from the mistakes I made. Back when I did this there wasn't much talk about it. I should make a duplicate post about this in the suspension thread...
If you want to see what I did I've got pix in my CarDomain page. I did end up going with a fully adjustable UCA.