Phill, A couple things I'm going to add just to give you more to think about
There are certain things you learn from years of repairing damaged vehicles & diagnosing what is where that concern me about your description, plan, ect.
If the caster is correct now & you move the upper ball joint forward...you will be removing the positive caster that you are to have, need & want. What I'm getting at here is that these cars don't have all that much caster to start with so you need to look at the lower adjusting cams to see that they aren't already maxed for forward...front BOLT, all the way in (not cam) & the back BOLT all the way out. The second problem is trying to keep the camber in check while doing this.
Having only a bent upper control arm is unlikely...having only a lower or both is MUCH more common. Now we don't know that both weren't bent at some point & only the lower was changed & now your addressing the problem, possible? Having one bent control arm & having proper wheel alignment is very unlikely...both bent & achieving a proper alignment would actually be MORE likely than just one.
My advice would be to look at the printout from the alignment (post it up so we can help)...it will help you to see what is where & then compare to the cam bolts to see what could be changed.
Doing much accurate measuring to the upper control arm is real tough without some rather advanced equipment.
Getting a measurement from a hole or known fixed bolt in the lower body forward to the center of the lower balljoint on each side will start to help...then go from the same item to the opposite side balljoint. This will start to tell you where the bottom is...it could be a combination of back & over that is your problem.
I realize you said the tire is rubbing so you indeed have a problem somewhere. The inch you mentioned...where did you measure to/from to come up with this? Wheelbase is important, however it brings the rear suspension into the game & may bring along other flaws that lead to improper thinking. I would suggest you measure to a known good point on the body shell (front of the rocker or bottom, front edge of the quarter panel forward) to the center of the greasecap. Of course this only works if you have a solid, unrusted, patched, wrecked & repaired shell to measure from...if any of the above, now this can lead to bum measurements also. I'd like to hear some of these answers before you start cutting a suspension component. Good Luck & Keep us posted! Hope this helps in some way, Lorne