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Monza Harry wrote:I mentioned this before and Cammerjeff has pointed this out and your picture shows weld at the bottom of the water jacket, that is the place to look. Did you say there is welding done to the head too? The paint trick isn't necessarily for immediate disassembly, it is for a clean disass'y allowing inspection of gaskets with or without sealant, track side with no fear of material falling somewhere it shouldn't to get back in the race. Weld and aluminum aren't friends I am afraid your bock isn't long for this world, and welded heads are fearful at best. I hope something else is the problem, but I'm not optimistic here. I think you should do the tests outlined in the above posts and eliminate or confirm the block and head as the problem. Harry
buddyleejjc2 wrote:There is a way to pressure the coolant jacket, the area around the cylinders. Use the old head gasket, out the head on and torque it down. (This a great reason to have studs!) Then fab up a plate to cover the water pump spot. On the plate, weld up a air inlet to allow you to use pressurized air. Then pressurize it with an air compressor. (Think like you are blowing up a tire). Get it to about 70-80 psi, and let it sit overnight. Then check the pressure in the morning. If it has dropped, there is a crack in the block sonewhere. A little easier method is to put a solid plate over the waterpump hole, and just fill the waterjacket to the lip of the cylinders and let it sit for about 6-10 hours. Check it, and see if the water level dropped. If it did, you have a cracked block. A cracked block somewhere in the waterjacket would make some sense, since the coolant got into the oil, and not in the combustion chamber. I am still puzzled by the no white smoke part though.I am sure you are like me, you want to know the issue before reassembling, other wise you are looking at possibly the same outcome. (If you don't mind, can you send me some pictures via email of your car and specificly the engine running stand? I have been contemplating making one and have an idea in my head, but seeing one in pictures would be nice.)
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